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Posted: Sun Sep 27, 2009 9:44 am
by pro70z28
Got a little more done on the English wheel yesterday. A guy I talked to on the phone that builds E-Wheels said if I build one it needs to be very sturdy & needs a lot of adjustment built in. So, this is what I came up with for the top anvil. It's a little more complicated than it needs to be, but I had a couple old air actuated hydraulic cylinders laying around that I wanted to make use of. I got them for free probably about 30 years ago and finally decided it's time to use what's left of them. I found one of the cylinder housings was corroded through but the ram was still good & that's what I needed for the anvil adjuster. Too bad they are shot, the cylinders are all aluminum (except for the ram).
Anyway here's the deal. I cut a couple sleeves out of aluminum round stock for the rams.
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Cut a couple supports for the sleeves on the CNC
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Parts pressed together. I didn't want the anvil assembly to rely on threads cut in aluminum, so I made this little pocket to hold a nut for the 3/4" ready rod that will be the adjusting screw.
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Turning part of the ready rod down to 5/8'' to make an adjuster out of it.

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Posted: Sun Sep 27, 2009 9:50 am
by pro70z28
Here's where it's at so far. I have those cylinder rams cut to length. Turned a hub for the adjusting wheel that will be mounted on top. There will be a plate where the brass bushings are to tie the assembly together. Got a wheel and mounting flanges to make yet and the top anvil part of the project will be done.

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I found some aluminum at the salvage yard that just said "I want to be an English wheel". I am building it to fit in the receiver I have on the wall for the other attachments. So, aluminum will make it a bunch lighter when I attach it to the wall to use. Old guys have to consider these things ya' know.

Posted: Sun Sep 27, 2009 10:23 am
by 23t
Lookin good Pro!! 8) 8)

Posted: Sun Sep 27, 2009 10:27 am
by Mr. Jean
Looking good! I really enjoy seeing your projects come to life. Thank you for sharing them with us. 8) Wish I had your talents and CNC/tools of course. :wink: 8)

Posted: Sun Sep 27, 2009 12:35 pm
by WildcatOne
Looks great, ProZ! Super good work. This is such an amazing process to watch develop! Cheers, WC1

Posted: Sun Sep 27, 2009 7:37 pm
by pro70z28
Thanks guys. I drew up & cut out the adjuster wheel for the E-Wheel.

Cut the hand grips out of 1/2" PVC.
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1/4" aluminum for the wheel itself.
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Used fusor auto body panel adhesive to glue it all together.
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Like Norm Abram says ''I'll let it cook in the clamps overnight''.
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Posted: Mon Sep 28, 2009 12:49 am
by stimpy
not to be a stickler but if you had a hydraulic cylinder that operated by air wouln't it be Pnuematic??? :roll:

Posted: Mon Sep 28, 2009 8:18 am
by pro70z28
technically it would.

Posted: Mon Sep 28, 2009 9:30 am
by 23t
Won't it hard to turn that wheel with all those clamps on there? :shock: Sorry, I'm just kidding.

And stimpy, that would be called a Hydro-Pnuematic cylinder!!! :wink: :lol:

Pro, is making signs a hobby for you? You really do some excellent machine work!!!!! 8) 8) 8)

Posted: Mon Sep 28, 2009 3:28 pm
by SLICK VIC
Man that is one heavyduty beefy wheelie bar,..nice...


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:lol:

Nice work Gary